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Improve Fuel Efficiency on Heavy Trucks

Heavy trucks cost benefit of aerodynamics can improve fuel economy and trucker's bottom lines, according to research by Volvo Trucks, North America.

A member of the Volvo Group, says fuel economy can be improved by as much as 8 % by facilitating smooth air flow around tractor trailers.

Space between a tractor and trailer is a significant contributor to aerodynamic drag, which in turn increases fuel consumption. Side skirts attached to the bottom edges of the trailer on both sides and running nearly its entire length minimized drag considerably, the study found.

As part of a two-year research project Volvo found that even simple modifications to truck aerodynamics can result in a 2.3 % improvement in fuel costs. Used in the research were modifications of three aerodynamic prototype designs and a fourth already available on Volvo trucks.

According to Volvo, the tests were part of a two-year research effort by DOE, the Truck Manufacturers Association and four of TMA's member companies.

Michael, Volvo's lead design-engineer for aerodynamic development, said the project engineers expected to find that a completely smooth underside would reduce drag but that curbing airflow on the front of the truck also significantly reduces drag without the need for the side modifications.

In addition to the front modification, a plate was positioned between the chassis rails on the space between the back of the cab and fifth wheel to prevent air from rushing into the trailer gap, an air deflector was used that wrapped around the front and sides of the trailer bogie, and roof and side fairings also were used.

The roof extender uses a Volvo-patented design that can be adjusted to reduce trailer gap and optimize aerodynamics regardless of trailer height or kingpin settings, according to a Volvo news release.

In the Mack project, engineers used side skirts and a boat tail to reduce drag.

To improve air drag between the tractor and trailer material was attached to each side of the rear of the tractor extending back towards the trailer and the boat tail, a two-piece device, was affixed to the rear of the trailer.

Mack engineers are looking at developing devices based on the prototypes used during the testing, according to a Mack news release.

Source: thetrucker.com




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